Extended Top Hats

02J4accord

Member
Joined
Feb 2, 2011
Posts
21
Reaction score
0
Location
Montegut, LA/Memphis, TN
So after installing my Sportlines on my FACTORY struts (yes I know I will be talked down upon for this), my top hats where riding on the bump stops. So I did some reading and I found people made or bought extended top hats to correct for this. I could not find them for our car so to the backyard shop it went. There seem to be mixed reviews on whether this help or hurt but I have to say it really did alot for the way my car rides now. I now have more suspension travel. Only thing I would have done diff is I wouldnt have made them so tall. The stuts top out every once and a while but its not to bad that I think it will effect them. I have been riding on them for allmost 6 months now and that is my only complaint.

Original post:
http://www.6thgenaccord.com/forums/showthread.php?t=26654&highlight=top+hats

-Just to make this clear, this did not lower my car any more than just the springs did. It is mearly just to add a little more suspension travel.



-So first I took my tophats off of my spring/shock set-up
IMG_0668.jpg


-Then I used a piece of pipe and cut it to the length that I wanted to extend the tophats (sorry no pic of pipe by itself). The pipe that I used was from an old pipejack that I found at the shop. It was thin walled and fit around the shock tube. It is necessary for the pipe to fit around the tube are it defeats the purpose of doing this at all.

-I used this piece of the pipe to mark out my cut on the top hat. Then I used a torch to cut the center out of the tophat
IMG_0670.jpg

IMG_0671.jpg


-Cleaned up the center piece that I just cut out the top hat and stuck it inside the top of the pipe.
IMG_0672.jpg


-At this point that was welded for ease of welding.

-Then the pipe was centered on the top hat and welded in place.
IMG_0673.jpg


-Cleaned off the nasty poopoo weld I put on the top
-Then painted with primer and black topcoat.
IMG_0675.jpg


-Now I reassemble spring to strut.
IMG_0676.jpg


-I then had to make the whole a little bigger in the upper mounting area. This was all primed and touched up with some black paint before reinstalling the struts.
IMG_0677.jpg

IMG_0678.jpg

IMG_0679.jpg

IMG_0680.jpg


This is how I did it. Im not saying that doing this is for everybody or even needed at all. I'm not at all a professional nor do I know a whole lot about this but I just thought I'd share. If you decide to do this, I am not going to be responsible for your suspension giving out on the interstate and wrecking.

let me know what you guys think
Have a nice day and enjoy :)
 

jeffpanya

Well-Known Member
Joined
May 5, 2008
Posts
982
Reaction score
0
Location
Oregon
How close is that to the hood ?? I never had any problems when I had sportlines on. Hmmm.
 

Gil'sCG6

Well-Known Member
Joined
Aug 23, 2009
Posts
315
Reaction score
1
Location
Passaic County, NJ
How close is that to the hood ?? I never had any problems when I had sportlines on. Hmmm.

did you have them with stock struts? i loved my sportline springs they were on my first car about 10 years ago but now i dont really mess with lowering springs at all anymore i rather invest in one piece suspension
 

02J4accord

Member
Joined
Feb 2, 2011
Posts
21
Reaction score
0
Location
Montegut, LA/Memphis, TN
The top threaded bolt did put a little whole in the heat shield but it is not touching the actual hood.
Idk why mine was different but the tophats where near riding the bumpstops.
 

jeffpanya

Well-Known Member
Joined
May 5, 2008
Posts
982
Reaction score
0
Location
Oregon
I had them in stock struts than kybs. But now on one piece suspension and never going back.
 

BlkCurrantKord

Super Moderator
Joined
Sep 7, 2005
Posts
9,870
Reaction score
85
Location
Ohio
Are you sure you installed them right the first time? I've never heard of anyone having the issues you did with just some springs on stock struts. I've installed a few myself and never came across this.
 
Back
Top