Help with rust on fairly new muffler

cfox28

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Hey guys, I just wanted to get a couple tips on cleaning my muffler. I did a full exhaust with obx headers and a magnaflow cat back in the spring. After looking at it now 8 months later i've noticed two things: alot of soot build up in the tips, and I see rust on the seems of the muffler and on the piping as well. The soot I kinda figured would happen, but a little disappointed about the rust. Any tips on techniques to clean it up?

I searched and found chris' thread that gave some solutions for the soot, but welcome to any more tips

And any tips for the rust problem are greatly appreciated.
 

SykVSyx

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Problem is, the mufflers aren't always welded together with the same metal, so the rust can happen.

You can use some Rustoleum products on it, although, I don't think they will have anything that will let you maintain the 'stock' look of the finish.
 

cfox28

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^ are you talking about the spray on chrome? I think they also have protective finishes, but i need to get rid of the existing rust first. I just don't know if i should use steel wool, or what
 

Russianred

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I know there's soot, but that doesn't mean the mufflers get extremely hot, especially for everyday driving. Since they don't burn up, multiple coats of any high-temp clear coat on the muffler should help preserve the look after you bring it back to the state you want it to be. I know this works on headlights, as well as some other surfaces. Give it a shot! I know gravel or rocks getting kicked up may go through the coat, but you can definitely try, and if all else fails, find a high-temp epoxy to coat it either on top or instead of the clearcoat.. Look into it! What are the chances that multiple pebbles are going to get kicked up to the exact spots where you build up the clearcoat to protect it - especially those spots which are more prone to surface rust as the ones you see now. Those are the areas that will need extra attention. Look everywhere, including searching for different clear sealing compounds online. Here's two words to help you start - "Polyurethane" and "McMaster-Carr" Please rep if you find this to help you eventually.

I guess this doesn't exactly help refurbish your muffler.. But hopefully it will help keep it that way after you are about to put tons of elbow grease into making it look nice!

Another thought - if you do end up sealing it, use sealer on muffler only - leave tips the chrome and untouched, because they will never dull or rust as long as you clean the soot off periodically, but if you use clearcoat, there is a chance of it eventually flaking, and again, looking at the tips close you would be able to tell that they have been covered with something, but no one will look that close at your muffler itself.
 
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