I'm sure somebody out there is wondering how this thing is holding up over the past 2 years+ after completing this project....
The front door cards, center console, headliner/sunroof, and rear deck are all holding up just like the day I finished the project just using the hot glue and 3M super 77 adhesive combination. This is because there are plenty of other things to hold them in place and not solely the glue/adhesive combination.
The paint is holding up perfectly. There are a few spots to where I scratched it accidentally and have a few chips (I think there are only 2 spots) and will touch those up when I get a chance. But overall, the best project for the money, and still going strong over two years.
The one issue that I have had is the visors opening up due to the heat and one of the rear door card inserts has fallen off. Here are some suggestions that I have done so far to improve longevity over these two issues:
Visors
I would suggest using hot glue as stated throughout the thread to tuck the fabric behind the visor prior to finally glueing them together. However, one thing I learned is hot glue will give away under extreme heat after a while (kind of a given)....
I would suggest sewing them together. I just finished mine last night.That way you are GUARANTEED (if done correctly) that they will not open back up under extreme heat....
I don't have any photos of the visors opening up due to the heat but will post a photo of the sewed shut visors hopefully soon.
Here's the photos (not my best hand sewing job, but not bad for a beginner if I do say so myself):
Rear Door Cards
Once again the hot glue is giving away under extreme heat. Since you can't necessarily sew them onto the rear door cards I would suggest using a epoxy of some sort or possibly drilling some small holes to sew them through the plastic and hold them permanently onto the rear door card. (just a suggestion) I will be trying epoxy here soon and probably also using small holes in the back of the door card to sew them in on four corners to hold them permanently.
I will also post a photo of the rear door card insert that has fallen off here soon as well and update after the epoxy/sewing method.
Here's a photo of it off: